SANYO MACHINE WORKS, LTD.

Handheld Nutrunner

Impact Mode

IMPACT MODE
<Nutrunner mode> In this Nutrunner mode the tool tightens by continuously increasing torque until target torque is achieved.
<Impact mode> Fastening in "Impact" mode controls motor speeds and impact frequency. The tool motor starts and stops to create an impact effect which reduces torque reaction. It also helps reduce operator strain and repetitive motion injuries. (Patented in Japan)
ADJUSTABLE IMPACT
Use Impact mode fastening for all types of joint conditions simply by adjusting speeds and impact frequency.
(*For use with models with Impact mode only.)
Impact Mode

Flexible Fastening Methods

Multiple fastening methods and flexible programming allows for complete fastening process customization. This allows for a tailored fastening process that is specific to your application. This customization insures that your part will be fastened correctly and accurately. Users can program various fastening methods, speeds and accelerations to get the desired results.
  • Torque method, Angle method, Timed control method
  • Synchronized fastening and Sequential fastening
  • Double tighten, Two step fastening, Torque keep and, etc
  • Combine tightening and loosening, in one program (ie. Using Impact mode in applications such as stud bolts is possible.)
Flexible Fastening Methods

Auto Adjusted Impact Mode Fastening

The SHDN series tool offers an Impact mode setting that automatically adjusts pulse speed and frequency to create repeatable torque accuracy with minimum reaction. This auto Impact mode is perfect for changing joint conditions on the same work piece (ex.soft joint / hard joint).
Auto Adjusted Impact Mode Fastening

Various Judgment Functions

The SHDN tool system has over 66 judgement parameters which can be used to insure high quality fastening. By judging fastening criteria during and after each fastening cycle, our fastening systems can detect almost all abnormalities such as cross, stripped or contaminated threads. Each production cycle results must be within the limits programmed to meet specified tightening criteria. Using torque, time, degrees (angle), and current in any combination we can ensure that each cycle was completed within suitable parameters for a quality fastened part.
66 total judgment criteria, 32 No Good (NG) end-of-cycle items and 34 Trouble (TR) in-process judgement criteria available.

Batch Count Function

FASTENING NUMBER COUNT
Batch count function is available for tracking multiple fastening cycles in a single workpiece. Once the set number of cycles in the batch are completed satisfactorily an OK signal is sent.
SWITCHING FASTENING PROGRAM
Each cycle in the batch can run the same program and parameters or unique program and parameters. This is useful when tightening to different torques or using different fastening methods within a single workpiece. This function offers great flexibility in the production process and allows the tool to be set to each workpieces unique characteristics and specifications.
VARIOUS OPTION SETTING
Additional settings are available to increase the tools production process flexibility. Optional settings such as Count UP/DOWN indication, fastening OK count/OK+NG count, count backward/forward are available to meet your various tightening processes.
Batch Count Function

Compact, Ultra-Light Weight & High Power

SHD-T2-016P
SMALL & ULTRA-LIGHT TOOL
Minimum tool weights of 0.95kg (16N·m Pistol type) are achieved by using powerful, compact motors and lightweight rigid resins in the tool design.
LOW OPERATION TEMPERATURE
The new designed motor is so efficient because the operating temperature is restrained, even during the continuous duty cycle.
THIN & HIGH-FLEX CABLE
The thin and flexible tool cable makes operators much easier to handle the tool, because it can reduce their strain and fatigue.
COMPACT CONTROLLER
The new space saving and light weight controller can be installed in any location. With its compact size you can install it on various places such as line-side or on top of a cart.

High Performance & High Durability & High Reliability

SHD-T2-050A
SUPER DURABILITY
One million consecutive running test, at rated torque, guarantees outstanding durability. High precision and high efficiency of the planetary gear contributes toward this high durability and reduces operating noise.
NON CONTACT TRIGGER SW
Non-contact, non-wear trigger switch makes the tool trigger highly durable. Two speed trigger provides more accurate tool socket and fastener thread engagement.
LED INDICATOR
End of cycle data (OK/NG) can be easily confirmed by 3 brightly colored LEDs. The color and status (Blinking/Steady) of the LEDs can be user defined based on error/ fault codes.
RESOLVER FOR ANGLE DETECTION
Resolver for measuring degrees of rotation (Angle Detection) ensures high reliability and anti-shock durability.
QUICK & EASY TOOL CHANGE
All the tools are inspected and calibrated prior to shipping and are ready for production just by hooking up to the controller.

High Precision & Multi-Function

SHD-DT2
HIGH ACCURACY & QUICK RESPONSE
Sanyo's designed quick response motor can reach seating torque at maximum speeds with minimal over-run issues, therefore it can fasten highly accurate at decreased cycle times.
PROGRAMMABLE & MULTI-FUNCTIONS
Fastening motions and sequences are fully programmable. You can change fastening parameters such as tightening speed and acceleration ratio. Also, you can program complicated fastening motions such as double tightening.





WIDE COMMUNICATION CAPABILITY
WIDE COMMUNICATION CAPABILITY
Fastening data is output through a standard RS232C port.
Other common fieldbus options such as CC-Link, DeviceNet, Profibus and Ethernet (TCP/IP) are also available.
In case more than one option board is required, there is an attachable expansion unit that allows for up to 4 fieldbus boards to be used. For example, some customers send fastening data to an upper-level server via Ethernet and control by CC-Link.
FASTENING DATA STORAGE FUNCTION
Up to 22,500 pieces of fastening data can be saved to the controller memory. Recorded data can be read by Sanyo software . From there it can be saved to a PC and exported to Excel file.

User Interface Terminal Software (UIT)

NUTRUNNER SUPPORT SOFTWARE
By using the User Interface Terminal Software, fastening parameters & programs can be set up and storage fastening data and torque curve data can be collected. Recorded data can be saved as a file, and can be outputted to the file such as CSV. User Interface Terminal has two versions Basic and Full. Basic version allows for fastening setting and storage fastening data. The Full version supports all UIT functions such as data acquisition, torque curve monitoring, maintenance etc.
FUNCTION

<Basic version / Full support version>
  • Fastening setting
  • Storage fastening data display
<Full support version only>
  • Fastening data acquisition
  • Torque curve monitor
  • Tool maintenance check

User Interface Terminal Software

Specifications

Tool

Type Model Rated
Torque
(N·m)
Maximum Torque
(N·m)
Free Speed
(rpm)
Weight
(kg)
Fastening Accuracy
(%)
High-Speed
Pistol
SHD-T2-010P 10 14 3750 1.10 ±5
(3σ/Rated Torque)
(Nutrunner Mode)
SHD-T2-012P 12 16 3000
SHD-T2-020P 20 32
(Impact Mode)
1730 1.30
High-Speed
Impact Pistol
SHD-T2-016P 16 16 3000 0.95
SHD-T2-050P 50 50 2600 (*)
Pistol SHD-T1-012P 12 16 1125 0.89
SHD-T1-020P 20 32
(Impact Mode)
635 0.93
Angle SHD-T1-020A 20 20 675 1.35
SHD-T2-050A 50 50 740 1.85
SHD-T2-100A 100 100 525 2.55
SHD-T2-150A 150 150 335 3.25
Straight SHD-T1-005S 5 5 1125 1.20
SHD-T1-010S 10 10
SHD-T2-030S 30 30 1230 1.72
SHD-T2-050S 50 50 900 2.36
SHD-T2-085S 85 85 555 2.60
SHD-T2-150S 150 150 320 3.95

* Square 9.52mm type : 1.72 / Square 12.7mm type :1.83

Controller

Model Input Power (V) Average Power
Consumption(W)
Instant Peak Current
(A)
Weight (kg) Operating Temperature
(°C)
SHD-DT2-1 AC90-127 160 42.4 2.8 0-50
(Do not condense dew)
SHD-DT2-2 AC180-253

Tool type

Tool type

*1 SHD-T1-012P, SHD-T2-010P, SHD-T2-012P and SHD-T2-016P four models only.
*2 SHD-T2-050P model only

Dimensions

Pistol tool

Type Model Size (mm) Output Axis
(mm)
D H L(*1)
High-Speed
Pistol
SHD-T2-010P 43 198 242.5 (*2)
SHD-T2-012P
SHD-T2-020P 269 Square 9.52
High-Speed
Impact Pistol
SHD-T2-016P 43 198 213 (*2)
SHD-T2-050P 49 202.5 270 (*3)
Pistol SHD-T1-012P 40 194 226 (*2)
SHD-T1-020P 230 Square 9.52

*1 The length depends on output axis. (The upper table shows the size of the square type.)
*2 Square 9.52 or hex female 6.35
*3 Square 9.52 or square 12.7. In case of over 45N·m, it is recommended to use square12.7 type.

Pistol Type

Angle tool

Type Model Size (mm) Output Axis
(mm)
D1 D2 H L
Angle SHD-T1-020A 30 43 48 434 Square 9.52
SHD-T2-050A 36 45 52 477
SHD-T2-100A 46 54 65.5 498 Square 12.7
SHD-T2-150A 54 56 75 505 Square 15.88
Angle Type

Straight tool

Type Model Size (mm) Output Axis
(mm)
D H L
Straight SHD-T1-005S 31 43 390 Square 9.52
SHD-T1-010S
SHD-T2-030S 36 45 446
SHD-T2-050S 44 54 456 Square 12.7
SHD-T2-085S 47 56 469
SHD-T2-150S 64 73 489.5 Square 15.88

Control Panel Installed Model

Controller

Stand-alone Model


Special Nutrunner also can be supplied.
The above-mentioned specification may be changed without prior notice.

CUSTOM PRODUCTS
STANDARD PRODUCTS
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