Handheld Nutrunner
Impact Mode
- IMPACT MODE
- <Nutrunner mode> In this Nutrunner mode the tool tightens
by continuously increasing torque until target torque is achieved.
<Impact mode> Fastening in "Impact" mode controls motor speeds and impact frequency.
The tool motor starts and stops to create an impact effect which reduces torque reaction.
It also helps reduce operator strain and repetitive motion injuries.
(Patented in Japan)
- ADJUSTABLE IMPACT
- Use Impact mode fastening for all types of joint conditions simply
by adjusting speeds and impact frequency.
(*For use with models with Impact mode only.)
Flexible Fastening Methods
- Multiple fastening methods and flexible programming allows
for complete fastening process customization. This allows for a tailored fastening process
that is specific to your application. This customization insures
that your part will be fastened correctly and accurately.
Users can program various fastening methods, speeds and accelerations
to get the desired results.
- Torque method, Angle method, Timed control method
- Synchronized fastening and Sequential fastening
- Double tighten, Two step fastening, Torque keep and, etc
- Combine tightening and loosening, in one program
(ie. Using Impact mode in applications such as stud bolts is possible.)
Auto Adjusted Impact Mode Fastening
- The SHDN series tool offers an Impact mode setting
that automatically adjusts pulse speed and frequency to create repeatable torque accuracy
with minimum reaction. This auto Impact mode is perfect for changing joint conditions
on the same work piece (ex.soft joint / hard joint).
Various Judgment Functions
- The SHDN tool system has over 66 judgement parameters
which can be used to insure high quality fastening.
By judging fastening criteria during and after each fastening cycle,
our fastening systems can detect almost all abnormalities such as cross,
stripped or contaminated threads.
Each production cycle results must be within the limits programmed
to meet specified tightening criteria.
Using torque, time, degrees (angle), and current in any combination
we can ensure that each cycle was completed within suitable parameters
for a quality fastened part.
66 total judgment criteria, 32 No Good (NG) end-of-cycle items
and 34 Trouble (TR) in-process judgement criteria available.
Batch Count Function
- FASTENING NUMBER COUNT
- Batch count function is available for tracking multiple fastening cycles
in a single workpiece. Once the set number of cycles
in the batch are completed satisfactorily an OK signal is sent.
- SWITCHING FASTENING PROGRAM
- Each cycle in the batch can run the same program and parameters
or unique program and parameters. This is useful when tightening to different torques
or using different fastening methods within a single workpiece.
This function offers great flexibility in the production process and allows the tool
to be set to each workpieces unique characteristics and specifications.
- VARIOUS OPTION SETTING
- Additional settings are available to increase the tools production process flexibility.
Optional settings such as Count UP/DOWN indication, fastening OK count/OK+NG count,
count backward/forward are available to meet your various tightening processes.
Compact, Ultra-Light Weight & High Power
- SMALL & ULTRA-LIGHT TOOL
- Minimum tool weights of 0.95kg (16N·m Pistol type) are achieved by using powerful, compact motors and lightweight
rigid resins in the tool design.
- LOW OPERATION TEMPERATURE
- The new designed motor is so efficient because the operating temperature is restrained, even during the continuous duty cycle.
- THIN & HIGH-FLEX CABLE
- The thin and flexible tool cable makes operators much easier to handle the tool, because it can reduce their strain and fatigue.
- COMPACT CONTROLLER
- The new space saving and light weight controller can be installed in any location. With its compact size you can install it
on various places such as line-side or on top of a cart.
High Performance & High Durability & High Reliability
- SUPER DURABILITY
- One million consecutive running test, at rated torque, guarantees outstanding durability.
High precision and high efficiency of the planetary gear contributes toward this high durability and reduces operating noise.
- NON CONTACT TRIGGER SW
- Non-contact, non-wear trigger switch makes the tool trigger highly durable.
Two speed trigger provides more accurate tool socket and fastener thread engagement.
- LED INDICATOR
- End of cycle data (OK/NG) can be easily confirmed by 3 brightly colored LEDs.
The color and status (Blinking/Steady) of the LEDs can be user defined based on error/ fault codes.
- RESOLVER FOR ANGLE DETECTION
- Resolver for measuring degrees of rotation (Angle Detection) ensures high reliability and anti-shock durability.
- QUICK & EASY TOOL CHANGE
- All the tools are inspected and calibrated prior to shipping and are ready for production just by hooking up to the controller.
High Precision & Multi-Function
- HIGH ACCURACY & QUICK RESPONSE
- Sanyo's designed quick response motor can reach seating torque at maximum speeds with minimal over-run issues, therefore it can
fasten highly accurate at decreased cycle times.
- PROGRAMMABLE & MULTI-FUNCTIONS
- Fastening motions and sequences are fully programmable. You can change fastening parameters
such as tightening speed and acceleration ratio. Also, you can program complicated fastening motions
such as double tightening.
- WIDE COMMUNICATION CAPABILITY
- Fastening data is output through a standard RS232C port.
Other common fieldbus options such as CC-Link, DeviceNet,
Profibus and Ethernet (TCP/IP) are also available.
In case more than one option board is required, there is an
attachable expansion unit that allows for up to 4 fieldbus boards to
be used. For example, some customers send fastening data to an
upper-level server via Ethernet and control by CC-Link.
- FASTENING DATA STORAGE FUNCTION
- Up to 22,500 pieces of fastening data can be saved to the controller memory.
Recorded data can be read by Sanyo software .
From there it can be saved to a PC and exported to Excel file.
User Interface Terminal Software (UIT)
- NUTRUNNER SUPPORT SOFTWARE
-
By using the User Interface Terminal Software, fastening parameters & programs can be set up and storage
fastening data and torque curve data can be collected. Recorded data can be saved as a file, and can be
outputted to the file such as CSV.
User Interface Terminal has two versions Basic and
Full. Basic version allows for fastening setting and
storage fastening data. The Full version supports all
UIT functions such as data acquisition, torque curve
monitoring, maintenance etc.
- FUNCTION
<Basic version / Full support version>
- Fastening setting
- Storage fastening data display
<Full support version only>
- Fastening data acquisition
- Torque curve monitor
- Tool maintenance check
Specifications
Tool
Type |
Model |
Rated Torque (N·m) |
Maximum Torque (N·m) |
Free Speed (rpm) |
Weight (kg) |
Fastening Accuracy (%) |
High-Speed Pistol |
SHD-T2-010P |
10 |
14 |
3750 |
1.10 |
±5 (3σ/Rated Torque) (Nutrunner Mode) |
SHD-T2-012P |
12 |
16 |
3000 |
SHD-T2-020P |
20 |
32 (Impact Mode) |
1730 |
1.30 |
High-Speed Impact Pistol |
SHD-T2-016P |
16 |
16 |
3000 |
0.95 |
SHD-T2-050P |
50 |
50 |
2600 |
(*) |
Pistol |
SHD-T1-012P |
12 |
16 |
1125 |
0.89 |
SHD-T1-020P |
20 |
32 (Impact Mode) |
635 |
0.93 |
Angle |
SHD-T1-020A |
20 |
20 |
675 |
1.35 |
SHD-T2-050A |
50 |
50 |
740 |
1.85 |
SHD-T2-100A |
100 |
100 |
525 |
2.55 |
SHD-T2-150A |
150 |
150 |
335 |
3.25 |
Straight |
SHD-T1-005S |
5 |
5 |
1125 |
1.20 |
SHD-T1-010S |
10 |
10 |
SHD-T2-030S |
30 |
30 |
1230 |
1.72 |
SHD-T2-050S |
50 |
50 |
900 |
2.36 |
SHD-T2-085S |
85 |
85 |
555 |
2.60 |
SHD-T2-150S |
150 |
150 |
320 |
3.95 |
* Square 9.52mm type : 1.72 / Square 12.7mm type :1.83
Controller
Model |
Input Power (V) |
Average Power Consumption(W) |
Instant Peak Current (A) |
Weight (kg) |
Operating Temperature (°C) |
SHD-DT2-1 |
AC90-127 |
160 |
42.4 |
2.8 |
0-50 (Do not condense dew) |
SHD-DT2-2 |
AC180-253 |
Tool type
*1 SHD-T1-012P, SHD-T2-010P, SHD-T2-012P and SHD-T2-016P four models only.
*2 SHD-T2-050P model only
Dimensions
Pistol tool
Type |
Model |
Size (mm) |
Output Axis (mm) |
D |
H |
L(*1) |
High-Speed Pistol |
SHD-T2-010P |
43 |
198 |
242.5 |
(*2) |
SHD-T2-012P |
SHD-T2-020P |
269 |
Square 9.52 |
High-Speed Impact Pistol |
SHD-T2-016P |
43 |
198 |
213 |
(*2) |
SHD-T2-050P |
49 |
202.5 |
270 |
(*3) |
Pistol |
SHD-T1-012P |
40 |
194 |
226 |
(*2) |
SHD-T1-020P |
230 |
Square 9.52 |
*1 The length depends on output axis. (The upper table shows the size of the square type.)
*2 Square 9.52 or hex female 6.35
*3 Square 9.52 or square 12.7. In case of over 45N·m, it is recommended to use square12.7 type.
Angle tool
Type |
Model |
Size (mm) |
Output Axis (mm) |
D1 |
D2 |
H |
L |
Angle |
SHD-T1-020A |
30 |
43 |
48 |
434 |
Square 9.52 |
SHD-T2-050A |
36 |
45 |
52 |
477 |
SHD-T2-100A |
46 |
54 |
65.5 |
498 |
Square 12.7 |
SHD-T2-150A |
54 |
56 |
75 |
505 |
Square 15.88 |
Straight tool
Type |
Model |
Size (mm) |
Output Axis (mm) |
D |
H |
L |
Straight |
SHD-T1-005S |
31 |
43 |
390 |
Square 9.52 |
SHD-T1-010S |
SHD-T2-030S |
36 |
45 |
446 |
SHD-T2-050S |
44 |
54 |
456 |
Square 12.7 |
SHD-T2-085S |
47 |
56 |
469 |
SHD-T2-150S |
64 |
73 |
489.5 |
Square 15.88 |
Controller
Special Nutrunner also can be supplied.
The above-mentioned specification may be changed without prior notice.